GENIUS HSC-Ultra Series CNC Press Brake

GENIUS HSC-Ultra Series CNC Press Brake

GENUO Genius Ultra is an advanced high-performance CNC Press Brake with 9 axes. This series of machines is equipped with powerful CNC control and a 6-axis back gauge system. This Press Brake maximizes efficiency and yield by using the most innovative software for offline programming. Due to the fact that all 6-axis rear gauges can independently position each other, which provide maximum flexibility and fastest production speed. The controller calculates the finger positions in 3D(X, R, Z). In addition, a stable finger position can optimize the needs of post gauge adjustment and help you save setup time, especially for asymmetric parts. While balancing ultimate performance and functionality, laser guards also ensure the safety of operators. Undoubtedly, this is a world-class CNC Press Brake with high benchmark performance.
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Product Introduction

press brake

 

Standard Equipment

Optional Equipment

 Delem DA-66T CNC Control

 Delem DA-69T, CYBELEC VT19 MX, ESA 875W
◆ High-yield steel mono-block frame ◇ Main servo motor SVP control(Energy conservation)
 Precision Y1, Y2 axis synchronous Ram positioning ◇ CNC sheet follower front support device
 Accurate X1,X2,R1,R2,Z1,Z2 axis back gauge ◇ Laser check angle detection feedback device
◆ Auto V axis motorized CNC crowning system ◇ WILA type top and bottom tool clamping system
◆ European-style punch and 4V/2V/1V Dies   ◇ Fully automatic bending robotic cell
◆ Fast punch clamps and movable sliding front support ◇ Bending tools management cabinet or trolley
 BOSCH Rexroth hydraulic system,GIVI linear encoder ◇ Special heights, Daylight, Throat Depth are available
 SIEMENS main motor,Sunny pump,Schneider Electric ◇ 63~500 Tons and 8~20ft Bending Lengths options
 DSP or Keli Lasersafe protection guard ◇ Single/Tandem/Trio optional

 

CNC Controller

 

Common version controller

 

Delem DA-66T CNC Controller

CYBELEC VisiTouch 19 CNC Controller

ESA VIS-875W CNC Controller

Delem DA-66T  CYBELEC VisiTouch 19 ESA VIS-875W

3D and 2D graphical touch screen prog ramming with 17" high resolution colo ur

TFT. Full Windows application suite. 

DA-66T is applicable to all synchronized

series bending machines of GENIUS, 

ECO-GREEN and GAINT. Up to 8+1 axes

control (Y1-Y2 , X1, X2,R1,R2,Z1,Z2 and Crowning)

19" color streamlined glass touch screen

2D graphical profile drawing.Complete 

programming of parts on a single page

VisiTouch 19 is a powerful numerical

control that can be adapted to standard

press brakes. Up to the most sophisticated models controlling any number of axes.

Ultra-large 21 "TFT LCD Full HD Multitouch screen both of all 3D

Cad-Cams and of any type of machine 

up to the incredible limit of 128 axes.   
industrial integrated PC with Windows 10  operating system, high-power Intel i5 3.2 Ghz CPU with 8 Gb of RAM.  

own Virtually unlimited bi-board 

connectivity and expandability 

 

 
Machine Core Advantage
 

 

press brake

 

Structure Details

 

 

pump

 

Rigid Frame Construction

 

 

▼Master servo pump control technology

The hydraulic press drive ePrAX ®modular adapted to 

the special requirements of drives for CNC press brakes.

All required components can be assembled according 

to the modular principle.The exible arrangement 

allows an optimal use of the mounting space.

For each actuator a servo motor takes over the control 

of power stroke and fast stroke as well as bending force. 

High dynamics with significant energy savings and

shorter cycles,the operating noise of the press brake 

is drastically reduced by each adapted speed.

▼Rigid Frame Construction

 

GENUO have vast experience with R&D and designing

components to very tight tolerances with SOLIDWORKS ,

CAD modelling techniques,and that CAE,ANSYS,

SOLIDWORKS used as the method to analyze the

linear static construction,stressand deformation for

machine frames. So for complicated structures,

highly com-plex loadings and transient modelling.

The foundation of all GENUO press brakes is a solid,

monoblock frame made from high-yield steel.

 

Proportional Control
Linear Encoder Feedback

 

Proportional Control

 

 

The deformation is measured accurately and

compensated by feedback method.

The accuracy can be achieved uM level.

▼Linear Encoder Feedback

 

German Bosch Rexroth integrated "hydraulic system block",

hydraulic transmission with high reliability , integrated

hydraulic system can effectively alleviate the problem

caused by leakage of hydraulic fluid.

 

press brake part

 

Tooling and Clamping

     

GENUO provides a variety of tooling solutions to meet your different production needs. Not only that, we are also experts in the field of bending tools. 

If you have any special bend, our engineers will customize special tools for each workpiece, which greatly expands your press brake function and revenue. 

To help greatly improve your productivity and business benefits.

 

press brake tool

 

tool

 

 

 

EURO Style Clmaping System

EURO Style Clmaping System 

and Tools are optional

fast clamps

GRPH One-Key Quick Release

Clamps are standard on.

1V Die Standard on.Mutil-V

1V Die Standard on.Mutil-V,

4V/2V Dies are optional. 

 

 

Auto Crowning Systems

To confrm a constant bend angle, manual or CNC crowning is essential which will offset potential deviations and allow for 

possible tooling wear to maintain parallel contacting surfaces.CNC crowning systems allow the press brake control to be 

pre-programmed with machine characteristics and defection data. 

Adjust the calculate and setting accordingly for different characteristics of different materials.

 

auto crowning systems

GENIUS, ECO-GREEN,GAINT, Optional SMART,ESAY

  All CNC Press Brake above 1600mm are equipped as standard.

 

CNC Motorized Crowning

CNC Motorized Crowning

 

Optional Configuration

 

 

 

6 6

 

Servo Pump Control Technology

 

The main servo motor SVP can controls the power stroke, fast stroke, and bending force. It can significantly reduce idle overflow and noise of actuator, suppress oil temperature rise, and ensure continuously stable opera- tion. Modular structure makes installation more flexible and consumes less hydraulic oil (save 40% energy in comparison to standard press brakes)

 

Auto Tool Clamping System

 

WILA'S state of the art Clamping systems can offer the ultimate solution when it comes to efficiently changing tools both hydraulical and Pneumatic. Accuracy and ergonomicshave been coordinated to realize the highest level of productivity.

press brake

cnc sheet followerangle measuring system

bending robotic cell

HSC-Ultra Techical Specification

 

HSC CNC press brake

 

A B D E C
Model Nominal Pressure Length of Table Distance Between Columns Throat Death Open Height Ram Strokes Motor Power Approx Weight Overall Dimension
HSC/EHC (KN) (mm) (mm) (mm) (mm) (mm) (kw) (kg) (L x W x H)(mm)
63T/2500 630 2500 2000 320 420 150 5.5 4800 2850*1750*2350
80T/2500 800 2500 2000 350 480 200 7.5 5800 2850*1850*2450
100T2500 1000 2500 2000 400 480 200 7.5 6500 2850*1850*2500
100T/3200 1000 3200 2700 400 480 200 7.5 8500 3850*1850*2600
125T/2500 1250 2500 2000 400 480 200 7.5 7600 3000*1850*2500
125T/3200 1250 3200 2700 400 480 200 11 9000 3850*1850*2600
125T/4000 1250 4000 3200 400 480 200 11 10000 4610*1850*2600
160T/3200 1600 3200 2700 400 480 200 11 10500 3900*1900*2600
160T/4000 1600 4000 3200 400 480 200 11 12000 4650*1900*2700
200T/3200 2000 3200 2700 400 480 200 15 12000 3900*1900*2700
200T/4000 2000 4000 3200 400 480 200 15 14000 4700*1900*2800
200T/5000 2000 5000 4000 400 480 200 15 18000 5800*1900*2900
200T/6000 2000 6000 4900 400 480 200 15 22000 6800*1900*3000
250T/3200 2500 3200 2700 400 520 250 18.5 14500 3900*2100*2800
250T/4000 2500 4000 3200 400 520 250 18.5 16500 4700*2100*2900
250T/5000 2500 5000 4000 400 520 250 18.5 20000 5800*2100*3000
250T/6000 2500 6000 4900 500 520 250 18.5 24000 6500*2100*3100
320T/3200 3200 3200 2700 400 520 250 22 17000 4000*2100*3000
320T/4000 3200 4000 3200 400 520 250 22 20000 4800*2200*3200
320T/5000 3200 5000 4000 500 520 250 22 25000 5800*2200*3400
320T/6000 3200 6000 4900 500 520 250 22 30000 6500*2200*3600
400T/4000 4000 4000 3200 500 600 320 30 26000 4800*2400*3500
400T/5000 4000 5000 4000 500 600 320 30 32000 5500*2400*3600
400T/6000 4000 6000 4900 500 600 320 30 38000 6500*2400*3800
500T/4000 5000 4000 3200 500 600 320 37 30000 4800*2600*3600
500T/5000 5000 5000 4000 500 600 320 37 39000 5500*2600*3800
500T/6000 5000 6000 4900 500 600 320 37 50000 6500*2600*4000

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